Cement Industry

Experience and expertise to redefine possibilities in Cement Manufacturing

Cement Industry

Discover More

Cement Industry

Experience and expertise to redefine possibilities in Cement Manufacturing

Cement Industry

Discover More
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Cement

Overview

In the competitive cement production market, technology improvement is vital to increase production and revenue. While you face the significant challenges of globalization and increasingly stringent environmental regulations, you must ensure exacting quality standards. You want to avoid downtime and wasted energy. Our team of knowledgeable professionals combined with scalable control and information technology and solutions can help you meet these challenges.

Heavily dependent on the fluctuating construction industry, operating with legacy equipment and siloed operations, cement companies often lack a unified vision for digital investments. And for risk-averse cement companies, each investment made must deliver significant results that counteract the impact of cyclical demand.

Despite difficulty integrating, cement leaders recognize the need for innovative solutions that can help improve plant utilization, optimize processes, reduce energy consumption — and facilitate compliance with CO2 and other emissions mandates.

We explored senior management perspectives about digital transformation and IIoT initiatives at their companies. This research provided an in-depth look at key outcomes companies expect from digital investments, progress made, potential roadblocks – and a path forward.

Stellar Automation

PRODUCTS & SERVICES

1. Process Management & Optimization

 

             A. Utilities

             B. Mills

             C. Material Bending

             D. Pyro processing

             E. Analytics

 

2. Energy Management & Power

 

ENERGY OPTIMIZATION: PLANT-WIDE ENERGY VISIBILITY

Better visibility into energy use in a production context makes it possible to identify savings opportunities. We can help provide efficient administration of energy consumption across the plant. Energy management systems optimize energy consumption and reduce emissions.

 

3. ASSET HEALTH, CONDITION MONITORING, AND PREDICTIVE ANALYTICS

 

Manage assets with solutions that range from basic asset health and asset performance measurement up to advanced pattern recognition tools that “learn” to look for data patterns associated with failure. With digital maintenance and reliability transformation in the heavy industries, companies have the potential to increase asset availability by five to 15 percent and reduce maintenance costs by 18 to 25 percent

 

4. Remote Monitoring

 

5. Process Optimization

 

6. IoT platform/analytics and visualization

 

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